Wire EDM Machine Training Courses - MC Machinery-bt365体育娱乐

Wire EDM Training

CLASSES

Click on one of the items below to see course descriptions, class schedules, and registration information.

Level 1: Machine Fundamentals

Entry-level operations course

The Machine Fundamentals course will introduce and instruct the student in the functions, setups, and operational principles of the current-series, 64-bit, PC-based Mitsubishi wire EDM machine. It is primarily designed to provide the first-time user with a good knowledge foundation of the features and specific controls necessary to run the average wire EDM job and is introductory in nature.

Who should attend?

This course is designed primarily for new equipment operators or for those who have not used the Windows-based control before.

A fundamental understanding of CNC operations and general wire EDM concepts is suggested. Knowledge of industry terms used in this course will greatly aid in understanding the machine features.

Duration: 3 days

Course description:

The Wire EDM Machine Fundamentals course begins with an introduction to the various features of the machine tool and controller.

A demonstration and class lab follow this on workpiece preparation fundamentals that will allow each student to actually use the setup feature(s) of the machine to qualify and set up a job. Each student will be shown proper edge, center, and corner pickups, wire alignments, origin procedures, and other part setup procedures.

Students will then be given time on the machines to load in and cut programs where they will get exposure to the machining monitor screen and cutting parameters, such as the technology settings, feed rates and offsets, axis rotation, program mirror functions, how to use dry run, graphics manipulation, interference checks, AWF skip, Auto Return, Corner Master, Power Master, E-Adjust, and Axis exchange to name a few.

Taper cutting with and without land will be shown in addition to 4-axis taper, as well as common MDI G and M codes will be explained.

The students will then be shown methods for installing the carbides, diamond guides, flushing cups of the upper and lower head assemblies, and other general maintenance required on the machine.

CLASS SCHEDULE

PLEASE NOTE:

  • There are two different types of 64-bit, PC-based controls and respective classes for each.
  • The classes labeled W41 (MV-2 series) are for the Windows 8 “D-CUBES” controller.
  • The classes labeled W31 (FA-ADV/MV series) are for the Windows 7 and XP controllers.

Please check back often as this schedule is updated weekly. Courses that are not filled to minimum capacity are subject to change, rescheduling, or cancellation.

MC Machinery Systems assumes no liability for customer use of non-refundable tickets

Level 2: Optimization & Application Strategies

Advanced applications course

The Optimization & Application Strategies course deals with the methods and strategies to optimize the performance of your current-series, 64-bit, PC-based Mitsubishi wire EDM machine. It is designed to provide the experienced user with the necessary knowledge foundation to better utilize the equipment's built-in features and abilities.

Who should attend?

This course is designed for operators who have either attended the Machine Fundamentals course or operated the equipment for at least one year. Assuming that the attendee has previous equipment familiarity, there will be only a limited review of basic functions and controls.

A good understanding of CNC operations and general wire EDM concepts is suggested. Knowledge of industry terms used in this course will greatly aid in the utilization of the strategies discussed.

Duration: 2 days

Course description:

This course includes a lecture on advanced machining concepts and common program difficulties. Several optimization strategies will be demonstrated, which are application-specific. Technology manipulation will be highlighted. A better understanding of the various circuits and machine functions will be provided.

More time and detail will be spent on material preparation, how to compensate when parts move during the cut, and how to adjust and stabilize a burn. Also discussed is when to use each of the 3 modes of Power Master during roughing operations, as well as techniques to correct straightness during skimming. Other topics include taper machining, angle changes along with setting and hardware adjustments necessary for different degrees of taper, program resume strategies, and coreless cutting.

Course instructors welcome real-world topics from the students and will clarify any related troubleshooting techniques and strategies.

CLASS SCHEDULE

PLEASE NOTE:

  • There are two different types of 64-bit. PC-based controls and respective classes for each.
  • The classes labeled W41 (MV-2 series) are for the Windows 8 “D-CUBES” controller.
  • The classes labeled W31 (FA-ADV/MV series) are for the Windows 7 and XP controllers.

Please check back often as this schedule is updated weekly. Courses that are not filled to minimum capacity are subject to change, rescheduling, or cancellation.

MC Machinery Systems assumes no liability for customer use of non-refundable tickets.

CLASS GRID

Class Location Start Date End Date Availability Register
Wire  W41 (MV-2 Normal Style)  Process Optimization Elk Grove Village, IL 12/12/2019 12/13/2019 Open Register
Wire  W41 (MV-2 Normal Style)  Process Optimization Elk Grove Village, IL 2/13/2020 2/14/2020 Open Register
Wire  W31 (FA-ADV/MV-1 Classic Style)  Process Optimization Elk Grove Village, IL 3/12/2020 3/13/2020 Open Register
Wire  W41 (MV-2 Normal Style)  Process Optimization Elk Grove Village, IL 4/9/2020 4/10/2020 Open Register

MC Machinery reserves the right to change class content or cancel classes as necessary.

Can’t find the course you need?

2D CAM: Integrated Programming Systems

Entry-level programming course

BODY

The 2D CAM operations course will introduce and instruct the student to the various steps involved in programming parts for their WEDM. It is designed for the student to understand the process of taking an existing CAD file (DXF) and converting it to NC code for the machine.

Who should attend?

This course is designed primarily for WEDM programmers who will be programming parts for the machine. This class is recommended for both first-time 2D CAM users and those wishing for a refresher course in the software.

A basic understanding of CNC operations and general machining concepts is suggested but not required. Knowledge of industry terms used in this course will greatly aid in understanding the machine features.

Duration: 2 days

Course description:

The class is divided into two blocks. Block 1 covers the operation of the CAM side of the software. Block 2 covers the basics of the CAD side of the software. At the end of this course, the student should be able to take a CAD file and make a single- and multiple-part program to run on the machine.

BLOCK 1: 2D CAM OPERATION

  • Basic 2D CAM Menus (File, CAM, and Layer)
  • General Options and Preferences
  • Importing DXF Files
  • Saving the Part (DWG) File
  • Methods of Setting Start Points & Element of Profile to Enter/Exit a Cut
  • How to Set Up the Cut Process for the Created Profile
  • How to Set Up Profiles with Taper Angles
  • How to Set Up 4-Axis Geometry
  • Setting Z-Values for Tapered Geometry
  • Setting the Order of Operation for Multiple Parts
  • Setting Default Codes to Be Input in an NC Program
  • Creating NC Program for Profiles Setup
  • How to Set/Modify Multiple Layers on the Drawing
  • How to Assign Work Coordinate Positions
  • Transferring Created Program Data to “Check” Simulator
  • Transferring Created Program Data to Monitor Screen for Automatic Operation
  • Saving Created NC File into Machine’s Memory (Program Map Screen)

BLOCK 2: 2D CAD BASIC OPERATION

  • Creating a New Drawing
  • Saving the Drawing as a DWG File
  • Setting Points
  • Methods of Drawing Lines
  • Methods of Drawing Arcs
  • Drawings Lines/Arcs Relative to a Segment of Existing Geometry
  • Splitting an Element into Multiple Segments
  • Trimming Geometry
  • Creating Radius Between Intersecting Points of Geometry
  • Connecting Open Segments of Geometry
  • Moving/Copying Geometry

Drawing Automatic Shapes Using the Special Figure Function

Class Location Start Date End Date Availability Register
Wire W41 (MV-2 Normal Style) Level 1 Concord, NC 12/02/2024 12/04/2024 Open Register
Wire W41 (MV-2 Normal Style) Level 2 Concord, NC 12/05/2024 12/06/2024 Open Register
Wire W41 (MV-2 Normal Style) Level 1 Elk Grove Village, IL 12/09/2024 12/11/2024 Open Register
Wire W41 (MV-2 Normal Style) Level 2 Elk Grove Village, IL 12/12/2024 12/13/2024 Open Register
Wire W41 (MV-2 Normal Style) Level 1 Elk Grove Village, IL 01/06/2025 01/08/2025 Open Register
Wire 2DCAM 2DCAM Programming Elk Grove Village, IL 01/09/2025 01/10/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 1 Pine Brook, NJ 01/20/2025 01/22/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 2 Pine Brook, NJ 01/23/2025 01/24/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 1 Cypress, CA 02/10/2025 02/12/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 2 Cypress, CA 02/13/2025 02/14/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 1 Elk Grove Village, IL 02/24/2025 02/26/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 2 Elk Grove Village, IL 02/27/2025 02/28/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 1 Concord, NC 03/17/2025 03/19/2025 Open Register
Wire W41 (MV-2 Normal Style) Level 2 Concord, NC 03/20/2025 03/21/2025 Open Register

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MORE INFORMATION

Find local hotels closest to your training location, and book your reservations at special rates provided by MC Machinery Systems.

HOTELS NEAR OUR MAIN OFFICE (ELK GROVE VILLAGE, IL)

  1. Quality Inn (Schaumburg)
    600 N. Martingale Road, Schaumburg, IL 60173
    P: (847) 517-7737

    Reservations
    You MUST ask for the Mitsubishi/MC Machinery special room rate. The standard rate is $82.00/night.

  2. Holiday Inn Express Arlington Heights
    2111 South Arlington Heights Road, Arlington Heights, IL 60005
    P: (847) 956-1400

    Reservations
    To ensure the Mitsubishi/MC Machinery preferred rate of $82.00, please inform the staff at check-in that you are here for an operation training class.

  3. Sheraton Suites Chicago Elk Grove
    121 Northwest Point Blvd, Arlington Heights, IL 60007
    P: (847) 290-1600

    Reservations
    To ensure the Mitsubishi/MC Machinery preferred rate of $99.00, please inform the staff at check-in that you are here for an operation training class.

  4. Country Inn & Suites by Radisson
    1160 W Devon Ave Elk Grove Village, IL 60007
    P: (847) 985-0101
    F: (847) 985-0202
    Reservations
    To ensure the Mitsubishi/MC Machinery preferred rate of $99.00, please inform the staff at check-in that you are here for an operation training class.

HOTELS NEAR THE EAST COAST TECHNOLOGY CENTER (PINE BROOK, NJ)

  1. HOLIDAY INN (PARSIPPANY)
    707 Route 46, Parsippany, NJ 07054
    P: (847) 437-6010

    Reservations
    In order to get the special rate, enter Mitsubishi corporate ID #000516821.

  2. HAMPTON INN AND SUITES (PARSIPPANY/NORTH)
    3737 Route 46 East, Parsippany, NJ 07054
    P: (847) 437-6010

HOTELS NEAR THE WESTCOAST TECHNOLOGY CENTER (CYPRESS, CA)

  1.  HYATT HOUSE CYPRESS/ANAHEIM
    5905 Corporate Ave. Cypress, CA 90630
    P: (714) 828-4000
    F: (714) 229-0566

    Reservations
    Register online using Mitsubishi corporate code “MCM,” or call directly and ask for the MC Machinery/Mitsubishi rate.

HOTELS NEAR THE SOUTHEAST TECHNOLOGY CENTER (CONCORD, NC)

  1. SPRINGHILL SUITES MARRIOT
    7811 Gateway Lane NW, Concord, NC 28027
    P: (704) 979-2500

    Reservations
    Click here to book your group/corporate rate | Marriott International

  2. Hampton Inn & Suites Concord Charlotte
    9850 Weddington Rd, Concord, NC 28027
    P: (704) 979-5600

    Reservations
    Click here to book your group/corporate rate | Hampton Inn & Suites

HOTELS NEAR MC MACHINERY CANADA

  1.  HILTON GARDEN INN
    300 Commerce Valley Drive East
    Markham, ONL3T7X3
    Canada
    P: (905) 709-8008

    Reservations
    In order to get the special room rate of $109 per night without breakfast, enter corporate account #N0514136.

    In order to get the special room rate of $115 per night with breakfast, enter corporate account #N2648918.

 

Travel Disclaimer

It is important to MC Machinery that all of our guests have a problem-free experience when visiting us. Please speak to your instructor, a member of our administrative staff, or your hotel front desk clerks if you are experiencing problems, and we will aim to resolve any issue promptly. Times for all Elk Grove Village, Illinois, training courses start at 9:00 AM and end anywhere from 4-5:00 PM CST. For your convenience, the main building front doors on the east side will unlock at 8:30 AM. When you arrive, please wait in the front lobby until your instructor is available to take you to your classroom. Daily hotel transportation pickup and drop-off will match training start and end times. 

Start times for all classes begin at 9:00 AM at 85 Northwest Point Blvd.,Elk Grove Village, Illinois 60007. Upon arrival, please use the main entrance and check in at the front desk.Please wait in the front lobby until your instructor is available to take you to your classroom. The class end times will be approximately 5:00 PM. Start times at our other facilities is generally around the same time (9:00 AM). You will be using the main facility unless otherwise noted in your confirmation documentation.

Note 1: To be fair to all of our customers, we will only guarantee two seats from any one company per class. If you would like to send more students, please contact the training schedulers at 630-616-7701 to start a separate waiting list for the class. On the Wednesday of the week before the class, if there are any openings left, we will open the seating and contact companies based upon the earliest request for the spot.

Note 2: Unless otherwise stated in writing on the sales contract, training is provided free of charge to our customers under the original manufacturer’s warranty period only. This does not apply to extended service warranties past that date. No class credit will be retained if your company elects not to send students during the warranty period. For all other situations, there is a minimal charge per student. If you are a Triple Diamond member, there are discounts applied.

Note 3: Under the 1994 Workforce Investment Act (WIA),your state, in cooperation with the federal government, can provide grants to offset completely the charges noted above. The grants do not cover transportation costs. For more information, contact our scheduling staff.

Note 4: All classroom training is subject to equipment availability. Guarantees offered as a condition of sale DO NOT supersede this. Older models will gradually be replaced at our training centers, which will restrict and eventually eliminate classroom training for that specific machine model. Usually, this occurs around a year after that model is no longer being manufactured, in order to make room so we can train on the current machines being sold. After this time, training can still be done at your facility, but there is a charge for this. Classes are deliberately held to a specific student number that allows maximum “hands-on” time.

Note 5: Sometimes, it is necessary to reschedule or cancel classes. We try our best to avoid this, but in the course of business, this situation can occur. MC Machinery reserves the right to cancel classes up to a week before the scheduled date, without liability. It is therefore strongly recommended that customers refrain from the purchase of “non-refundable” airline tickets. If your class is canceled, we will work with you on rescheduling, and your students will be given priority for the next class.

The following terms and conditions apply to all training sessions conducted by MC Machinery Systems, Inc., here with known as MMS. Any additional or different terms or conditions shall not be deemed in effect unless previously agreed to in writing by authorized agents of MMS. Any attempt to substitute, modify, or add different terms are here by expressly rejected and shall be of no force or effect. Class attendance will be limited to machine and/or instructor availability.

APPLICABLE LAW

The state of Illinois, USA, shall govern the validity, performance, and construction of any contract entered into between MC Machinery Systems, Inc.,and Purchaser. When a company sends a student to our class, it is assumed that a verbal contract is in force between that company and MC Machinery Systems, with agreement of all conditions contained in this document.

COURSE REGISTRATION

Class attendance is open to any individual over 18 years of age who has a desire to learn the operation and optimization of products sold by MC Machinery Systems, Inc. This applies as long as they do not work for any competing product line or intend to provide alternative services in direct competition to MMS. Registration of all of our technical courses can be done through any of the following methods:

  1. Call our central facility at 630-616-5900 and listen to the electronic menu. As soon as the recording starts, push “4” on your keypad. Our friendly, attentive support staff will take your company information and be able to offer you a selection of classes. They will be able to assist you in the registration process.
  2. 24 hours a day,you can see our scheduling calendar, book hotels, and register for a class online at the MC Machinery website by visiting this address:http://n1l.jdzruiran.com/training/current-class-schedule/. Once your information is in our system, we will follow up with an email confirmation. If, for whatever reason, the class is not available,we will assist you in alternative scheduling.

COURSE CONTENT

It should be noted that class content has changed significantly to provide a richer, more in-depth experience for the user. The old Basic, Intermediate, and Advance class subject matters have been extensively reviewed and refined. In the new Machine Fundamentals(or Level 1) classes, the primary emphasis now is on machine fundamentals. The functions and operation of the control, how to setup a job, and an introduction to programming are the primary subjects. In the new Level 2 course,the content mainly deals with optimizing processes and will look more at the applications used on the machine.

As noted in the various class syllabuses, attendance in the Optimization& Application Strategies(or Level 2) course assumes that the user has a good grasp of the use of the machine, obtained through having received Level 1 course instruction and/or extensive actual use of the equipment. Customers should not assume that the Level 2 course would cover the topics presented in the Level 1 course. Please see the individual course description for entry requirements.

TRAINING RESCHEDULING OR CANCELLATION

MC Machinery reserves the right to reschedule, cancel, or delay training if attendance does not meet a minimum level, or for other circumstances beyond its control. Notification of cancellation by MMS will be given not later than 14 days before the scheduled class start. Because of this potential,it is strongly suggested that students not use non-refundable tickets for travel.

Rescheduling by the customer is done at no charge if MMS is notified with a minimum of 14 days’ notice. Rescheduling after that point is subject to a fee equal to 30% of the course tuition if received at any period less than two weeks but more than 72 hours. Cancellation within 72 hours of class start date or failure to notify cancellation or attend class without prior notice will result in a forfeiture of all fees, in the case of paid customers. In the case of customers under the warranty period, non-attendance or cancellation without prior notice may void their right to future free instruction.

CERTIFICATES

Certificates will only be given out upon completion of the entire class. Students who do not complete will be given an attendance record, upon request, to deliver to their companies. This applies to late arrivals of more than two hours on the first day and early departures on the last day of class.

DRUG-FREE WORKPLACE

It is the policy of MMS that the use, sale, transfer, or possession of alcohol or illegal drugs while on the company premises, or in any private vehicle parked on MC Machinery Systems, Inc.’s property,is expressly prohibited. In addition, MMS reserves the right to refuse instruction to students attending any training session or operating any equipment while under the influence of drugs or alcohol.

If a condition exists where a student is on doctor-prescribed medication during the period of class attendance, it is required that the instructor be informed immediately.Conditions where the students are pregnant, susceptible to allergic reaction, or prone to dizziness, fainting,or seizure may impact or restrict non-classroom (lab) activities at the discretion of the instructor. Prior notification is requested. If MMS determines that an individual is attending a training session while under the influence of drugs or alcohol, they will be asked to leave that session immediately. The operator may be allowed back into class the following day if their company contacts us before the return.

Note: MMS will have no fixed responsibility to go back over material covered during the student’s absence because of this issue.

CONDUCT

In order to provide the best learning conditions, students are requested to maintain a positive, attentive demeanor while receiving instruction. This applies to their interactions with fellow students and the class instructor while on MMS property. Sleeping in class or other disruptive, lewd, or aggressive behavior will not be tolerated and will result in the student being asked to leave the building immediately. If this is necessary, all paid fees will be forfeited, and their company will be immediately contacted.

COMMUNICATIONS FOR THE STUDENT

Cell phones and pagers should be turned off during class. If an emergency occurs and it is necessary to contact the student, please call our office at 630-616-5900, and we will immediately pull that student from class to return the call. In cases where a student must return home for a legitimate reason, they will be allowed to attend another class. Fees accrued will be applied toward that alternative class as long as less than 50% of instruction has occurred. Outgoing calls using MMS phones should use credit cards or be made collect.

ATTIRE

At MMS, business casual attire is requested at all training sessions. No public nudity, shorts, sleeveless shirts, tank tops, torn or ripped clothing, swimwear, pajamas, shirts with offensive slogans or logos, open-toed shoes,or sandals will be permitted in any training environment. Students arriving at class dressed inappropriately will be asked to leave that session and not return until they have changed.

SMOKING ON PREMISES

Smoking is prohibited inside any MMS facility at all times. Designated outside smoking areas will be defined during the initial class orientation for use before or after class and during set break times.

PRICING AND TERMS OF PAYMENT

Payment for Training: Where payment is required to attend our instruction, all fees need to be resolved and are due prior to the first day of class commencement or on-site visit. If MMS has not received payment or a valid purchase order prior to that point, we reserve the right to refuse or deny entry into class and the student will be asked to leave. Under special circumstances, last-minute payment by credit card and/or certified check will be considered.The prices specified for any classroom or on-site training session are valid for 60 days. There after, such prices are subject to change, without notice, to prices in effect at the time of purchase order acceptance. All costs are quoted in U.S.dollars.

PRICING OF TRAINING ACTIVITIES

Classroom training costs vary upon the situation. Level 1 and 2 classroom training at one of our facilities is free for up to a maximum of three students per visit, at any time during the warranty of your EDM. For customers out of warranty or who purchase used late-model machines where we still offer formal classroom instruction, please contact the training scheduler at 630-616-5900 for rates and availability. Specialized two-day classes are offered on a random basis. These classes may require a fee to attend. Again, contact the training scheduler for rates and availability.

Note: The customer will assume any travel or hotel expenses. In most cases,we have agreements with specific local hotels to provide transportation to and from the airport and between our facility and the hotel. A lunch is provided daily at no cost.

ON-SITE TRAINING

Paid on-site training will not occur unless charge issues are resolved prior to the first visit date. In order to minimize costs to customers, it is a standard practice to book lower-priced, non-refundable airfare tickets. Once the ticket has been issued, if a trip cancellation occurs by customer request, they will be liable for the costs of said ticket.Some costs are estimated (such as travel hours) and will vary in hourly charges based upon the age of the machine. Please contact the Service Customer Support Manager at 630-616-5900. Quote estimates can be provided upon request.

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